Chemical Process Automation

Delivering complex control & supervisory systems for the batch specialty chemical industry since the mid-90s

Problems We Solve

  • Expand production capacity
  • Automate new production lines/greenfield plants
  • Cycle time reduction through recipe improvements & process modifications
  • IT management & updates of control system assets (e.g. OS updates, security patches, software compatibility)
  • Keep the plant online through updates & conversions of obsolete control systems

How We Can Help

  • Turnkey S88 batch process automation
  • Obsolete control system updates
  • Production process reliability report generation
  • Simulation at the control level & batch level
  • Design for hazardous locations (chemical & electrical)
  • Design for UL-508A
  • Provide control panels for process manufacturing environments
  • Construction management – safety, drug testing, electrical work
Chemical Process Automation
Chemical Process Automation
Chemical Process Automation
Chemical Process Automation

Capabilities

Design, Development & Deployment

  • Turnkey installation & construction
  • Staff chemical engineers & process engineers
  • Conceptual & detailed design (P&ID, PFD) & FEED studies
  • DCS configuration
  • PLC & HMI programming
  • SCADA development
  • S88 batch server configuration & batch process modeling
  • Database configuration for process reliability & analytics
  • Motor control & VFD configuration
  • Control system server setup & management
  • Control panel assembly & wiring, including UL 508A & UL 698A compliance
  • Full FAT
  • Remote SAT
  • Commissioning
  • Validation
  • Production support
  • Historian integration
  • Equipment & instrument calibration

Process Equipment Automation Experience

  • Chemical reactors
  • Distillation columns
  • Condensers & heat exchangers
  • Bagging machines & packaging systems
  • Cooling towers
  • Dust collection equipment
  • Filter presses
  • Centrifuges
  • Loss-in-weight feeders
  • Dryers
  • Milling equipment
  • Extruders
  • Powder conveying systems

Chemical Process Automation Case Studies

Need help?

Let's Talk