How We Can Help
Turnkey batch automation system design, implementation & installation for new production lines
- Increase production capacity & reduce cycle time
- Reduce process automation lifecycle costs
- Uncover operational performance metrics & processing analytics – including OEE
- Upgrade obsolete process control systems




Capabilities
Project Management & Oversight
- Main Automation Contractor (MAC), Electrical Contractor (EC) & General Contractor (GC)
- Construction management
- Production equipment relocation & modification
Safety
- Safety upgrades
- Electrical design for hazardous locations
Design, Development & Deployment
- Design for batch standard S88.01
- Distributed Control System (DCS) development for Siemens PCS7 & Rockwell Plant PAx platforms
- HMI development
- SCADA process control systems development
- PLC programming for Siemens, Rockwell, Schneider, GE & others
- Production reporting, including process reliability, OEE KPI calculation & dashboard development
- Process historian integration
- Predictive maintenance deployment & support
- Electrical design using EPLAN & AutoCAD Electrical
- Panel design & fabrication for UL-508A requirements
- Asset management system deployment
- Tank, pump & valve sizing
- Instrumentation integration & calibration
- Networking & fiber optic cabling
Other Services
- Simulation – process, control & batch – for virtual commissioning & operator training
- Operations & maintenance manual development
- Coordinated drive systems & variable speed drive troubleshooting
- Emergency support
Batch Process Automation Case Studies
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Portable manufacturing system delivers multi-site production for pharmaceuticals company
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Manufacturing Control System Upgrade – Batch Process Automation – Liquid Ingredients
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Oil Delivery Control System Upgrade at a Baking Facility
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OEE/Downtime Monitoring and Reporting System for a Food & Beverage Plant
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Multi-plant Control System Upgrade for Improved Production Capacity for a Speciality Chemical Plant
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Enabling Remote Factory Acceptance Testing of an Automation System for a Specialty Chemicals Manufacturer