Batch Process Automation

Over 1,000 solutions delivered

How We Can Help

Turnkey batch automation system design, implementation & installation for new production lines

  • Increase production capacity & reduce cycle time
  • Reduce process automation lifecycle costs
  • Uncover operational performance metrics & processing analytics – including OEE
  • Upgrade obsolete process control systems
Batch Process Automation
Batch Process Automation
Batch Process Automation
Batch Process Automation

Capabilities

Project Management & Oversight

  • Main Automation Contractor (MAC), Electrical Contractor (EC) & General Contractor (GC)
  • Construction management
  • Production equipment relocation & modification

Safety

  • Safety upgrades
  • Electrical design for hazardous locations

Design, Development & Deployment

  • Design for batch standard S88.01
  • Distributed Control System (DCS) development for Siemens PCS7 & Rockwell Plant PAx platforms
  • HMI development
  • SCADA process control systems development
  • PLC programming for Siemens, Rockwell, Schneider, GE & others
  • Production reporting, including process reliability, OEE KPI calculation & dashboard development
  • Process historian integration
  • Predictive maintenance deployment & support
  • Electrical design using EPLAN & AutoCAD Electrical
  • Panel design & fabrication for UL-508A requirements
  • Asset management system deployment
  • Tank, pump & valve sizing
  • Instrumentation integration & calibration
  • Networking & fiber optic cabling

Other Services

  • Simulation – process, control & batch – for virtual commissioning & operator training
  • Operations & maintenance manual development
  • Coordinated drive systems & variable speed drive troubleshooting
  • Emergency support

Batch Process Automation Case Studies

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