Batch Process Automation
Turnkey batch system design, implementation & installation for new production lines
We're Here to Help
- Increase production capacity & reduce cycle time
- Reduce process automation lifecycle costs
- Uncover operational performance metrics & processing analytics – including OEE
- Upgrade obsolete process control systems
Capabilities
Project Management & Oversight
- Main Automation Contractor (MAC), Electrical Contractor (EC) & General Contractor (GC)
- Construction management
- Production equipment relocation & modification
Safety
- Safety Upgrades
- Electrical design for hazardous locations
Design, Development & Deployment
- Design for batch standard S88.01
- Distributed Control System (DCS) development for Siemens PCS7 & Rockwell Plant PAx platforms
- HMI development
- SCADA process control systems development
- PLC programming for Siemens, Rockwell, Schneider, GE & others
- Production reporting, including process reliability, OEE KPI calculation & dashboard development
- Process historian integration
- Predictive maintenance deployment & support
- Electrical design using EPLAN & AutoCAD Electrical
- Panel design & fabrication for UL-508A requirements
- Asset management system deployment
- Tank, pump & valve sizing
- Instrumentation integration & calibration
- Networking & fiber optic cabling
Additional Services & Capabilities
- Simulation – process, control & batch – for virtual commissioning & operator training
- Operations & maintenance manual development
- Coordinated drive systems & variable speed drive troubleshooting
- Emergency support